Cement Projects

Cement manufacturing as a process and as a core industry has undergone many stages of transformation in recent years. CPG holds deep domain knowledge of the industry and hence, is equipped to offer customized service that are directed to meet the needs of clients from cement plants.

CPG delivers reliable cement projects execution for cement plants using advance cement machineries. With the manufacturing of individual components of cement plants and with fabrication, installation & commissioning of entire cement plant, the Cement Division of CPG has supplied & commissioned more than 300 Cement Plants. We execute turnkey cement projects for Cement Plants, Rotary Kiln Cement Plants, Vertical Shaft Cement Plants, Clinker Grinding Units, Slag Cement Grinding Units and Slag Grinding Project.

For successful implementation of our turnkey cement projects, we conduct various types of project development studies, feasibility studies, cement project consultant etc. These are followed by engineering, procurement & construction management (EPCM) services. We supervise the construction, commissioning along with offering start-up and post start-up services.We have also upgraded existing cement plants for better productivity and energy savings and have already supplied to various cement projects in India, Latin America, Africa and other countries in Asia. Our pool of highly qualified and experienced teams of technical designers and consultants work in tandem with client's requirement to achieve the best possible plant design. Plant design and fabrication / construct are made to suit the conditions where the plant is to be installed.

VSK CEMENT PLANTS

Chanderpur Works Pvt. Ltd. is offering Vertical Shaft Kiln Cement Plant from 50 TPD to 300 TPD on turnkey basis. Vertical shaft kiln technology is approved by National Council of building material (Govt. of India) and Cement Shaft Kiln is modern day answer for cost effective production and a boon for the developing countries. VSK is only technology available world wide for small & medium entrepreneur.

Features:

* Different plant sizes available (50 TPD, 65 TPD, 75 TPD, 100 TPD, 150 TPD, 200 TPD and 300 TPD).
* Use of alternative fuels like low volatile coal, petroleum coke, lignite etc.
* Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc.
* Better Kiln design to prevent radiation loss.
* Fuel efficient technology.
* Low capital Investment.

GRINDING SOLUTIONS

Since last few decades, CPG has been known for supplying highly efficient and robust industrial grinding equipment.

CPG has vast experience and expertise in providing grinding solution for:

* Cement
* Coke
* Iron ore
* Limestone
* Dolomite
* Slag
* Stainless Steel Recovery
* Silica Sand
* Rock Phosphate
* Chrome Ore
* Manganese Ore
* Copper
* Quartz
* Gold

Options for Grinding Circuits:

Depending upon raw material and product, CPG provide grinding solution for both wet and dry grinding. Further mating to the customer requirement, we provide options for Close Circuit, Open Circuit :

In the above circuits, material is fed from hoppers to ball mill for reducing the size to microns. In closed circuit, micro particles are fed to classifier for segregation of desired material (based on its size) and rejected one is once again passed through ball mill. Whereas in open circuit, segregation through classifier is not considered.

CEMENT PLANT EQUIPMENT

Besides supplying the complete cement plants on turnkey basis, Chanderpur Works also manufacturing cement plant equipment such as cement ball mills, material handling equipment, Classifier and feeders etc. Chanderpur Works Pvt. Ltd. has already supplied these cement plant equipment to some major multinational companies like LOESCHE India, GEBR Pfeiffer, Humboldt Wedag, Lamp;T, Christian Pfeiffer Gmbh etc. Some of the cement plant equipment, which we manufacture for cement industries is as follows :

VSK CEMENT PLANTS

Chanderpur Works Pvt. Ltd. is offering Vertical Shaft Kiln Cement Plant from 50 TPD to 300 TPD on turnkey basis. Vertical shaft kiln technology is approved by National Council of building material (Govt. of India) and Cement Shaft Kiln is modern day answer for cost effective production and a boon for the developing countries. VSK is only technology available world wide for small & medium entrepreneur.

Features:

* Different plant sizes available (50 TPD, 65 TPD, 75 TPD, 100 TPD, 150 TPD, 200 TPD and 300 TPD).
* Use of alternative fuels like low volatile coal, petroleum coke, lignite etc.
* Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc.
* Better Kiln design to prevent radiation loss.
* Fuel efficient technology.
* Low capital Investment.

Pyro Processing

The raw meal from storage silo is conveyed to preheater by elevator or air lift. Preheater are generally 5 stages or 6 stages according to plant capacity and degree of calcination required. Each stage of Preheater consists of fabricated Cyclones and connecting gas Riser ducts. Cyclone and Riser ducts are specially shaped to have smoother flow, good collection efficiency with lesser pressure drop. The calcined material from preheater is then fed to kiln where it is further calcined and sintered. The Clinker coming out kiln is cooled in grate cooler and is stored in clinker silo.